Electromechanical systems
with numerous highlights

Elektromechanical systems

In our Electromechanical Systems division, we develop and produce smart subassemblies with compact dimensions. All kinds of different competencies flow into each other here synergistically: they include magnetic coil technology, welding technology, cable technology and plastics technology. 


Impetus for safety

Installation-space optimized winding, perfect design of coils, plastics-specific design: Electromechanical systems from Forschner are based on advanced technology and solid expertise. They fulfill the highest individual requirements, e.g. with regard to heat resistance, and also perform an important role in safety-critical areas – whether in chassis, dynamos or Visco couplings. 


We know ...

... how we can use limited installation space for ever more complex functions.



Electromechanical systems set the pace in many of today's sectors: in automobiles, electric appliances and also in hydraulic applications. Customization is a trend that is increasing across all sectors. Modular architectures are increasing product variety and reducing quantities.


We know ...

...how market-oriented solutions with smart functions excel themselves in practical application.

Sample successes

Our range of electromechanical systems extends from fast-switching valves, coils and helical cables to special cables with electromechanical components for, e.g., damper systems. The core is almost always a coil, which we always design and wind in-house. We can offer you single-source solutions, from simple coils to electromechanical high-tech solutions involving integrated sensors. 

Range of services

  • Consulting and engineering
  • Installation-space optimized coil design and construction
  • High vertical range of manufacture in-house – combination of magnetic coil technology, welding technology, cable and plastics technology
  • subassemblies with increased heat resistance

Bearing and coil for visco water pump

  • Functionally safe subassembly made up of electromechanical components, cabling and precision technology
  • Insert-molded Hall IC sensor, pressed-in ball bearing
  • Complex inductivity test
  • Additional safety hose on cable components
  • In-house winding of integrated coil

Junior timer for hydraulics

  • Processing of Deutsch contacts made from flatwire
  • Insert-molded pole disc
  • O-ring assembly
  • Also in-house winding of the integrated coil

Development | Production

With electromechanical systems from Forschner you get a complete offer including complete service. Interdisciplinary cooperation in all processing steps sparks ideas and creates synergies. 


We know ...

... how electromechanical systems are developed, manufactured and series-produced in perfect accordance with demand.

Complete offer

Our customers tell us what they need, and we take care of everything else. In the electromechanical systems sector, the Forschner service spectrum begins with a joint requirement analysis before customized development starts. One single process – transitioning smoothly from prototyping to qualification, all the way to series production. Transparent and lean – the key term here being "lean management". . On the basis of universal coils, we design and manufacture low-cost adaptations with a wide range of different cables and contacts. In this way, we reduce development and costs – also thanks to comprehensive synergies across the entire value chain.

Created by synergies

Especially complex applications require detailed and intelligent coordination of all components. Here, Forschner dispenses with unnecessary interfaces. The other company divisions, Cabling Systems and Precision Turned Parts, enable overall concepts that set new standards in the market. Not least of all, the interplay of our two locations creates synergy effects: while new concepts are elaborated at our headquarters in Spaichingen, our colleagues in the Czech Republic ensure they are implemented in an economically efficient way.


We know ...

... how electromechanical systems are developed, manufactured and series-produced in perfect accordance with demand.

Electromechanical systems - Your benefit with Forschner


Electromechanical systems from Forschner can be highly impressive in all kinds of applications, whether automobiles or electric appliances. There are many good reasons for this. 


We know ...

... what demanding markets, technology leaders and market leaders expect from electromechanical systems.

Synergy effects – coil, turned part and cable as a perfect unit

A lot of details have to be taken into account whenever complex subassemblies are designed, built and assembled. We combine comprehensive know-how from sectors as diverse as magnetic coil technology, welding technology, cable technology and plastics technology. 

Customized consulting and engineering

How should contacts be soldered and cables laid? Which kind of molding is most suitable? We give you comprehensive advice with regard to functional, production-technological and economically efficient aspects. And of course we design our electromechanical systems to match that. 

Intelligent processes – e.g. weight savings via transfer press

Our machine park is state-of-the-art – and our developers and production personnel know how to make efficient use of it. The right production method can, for instance, have an effect on the weight or the performance of an electromechanical system. 

High vertical range of manufacture – incl. our own winding technology and crimping machines

Continuously high investments secure us the very latest development and production technologies, enabling the highest vertical range of manufacture even with complex subassemblies involving numerous components. 

Consistent lean management

Process control at Forschner also reflects the state of the art. We work according to the latest scientific findings, ensuring that overall processes remain lean and thus cost-efficient.

Flexibility and cost efficiency thanks to two sites

Consulting, development and prototyping take place at the Forschner headquarters in Spaichingen, Germany. For efficient series production, our factory in Uherské Hradiste in the Czech Republic has flexible automation lines.

We shorten and optimise development processes

Take advantage of our FOR-tech development support—we shorten development times and cut production and manufacturing costs thanks to unique proven know-how. At the same time we keep an eye on the overall process right from the start and support you on site with our resident engineers. See here to find out more.


Your contact partner


Mr Hagen

E-Mail: hagen@forschner.com